Working Principle
Pulse width synchronous control system is the integration of hydraulic jacking system, industrial computer PLC control technology, displacement monitoring and bridge structure analysis and construction technology, and the development of complete sets of technology on the integrated system. Its core technology hydraulic pump station using switching valves to control the flow. Rely on adjusting the switching frequency of the switching valve. To change the flow. To achieve the purpose of the pump output flow adjustable, with computer control systems and detection feedback system, composed of pressure and displacement closed-loop control. Can accurately control the jacks in the lift synchronisation and load balance in the weighing process.
System features
- Adopting high induction touch screen, intelligent synchronisation, foolproof operation, multiple protection functions, fault alarm protection, error resolution reset, realising the function of high-speed zero setting and smooth jacking up;.
- Complete computer control, no need for manual intervention in the jacking process, the system automatically detects the jacking status and can give; according to the jacking situation.
- The precision of synchronous control can reach 0.05mm, synchronous jacking and descending are fully controllable.
- Each control point oil circuit is relatively independent, the system pressure can be adjusted individually without interfering with each other.
- The main components of the system are of well-known international brands, and all seals are imported.
- Wide applicability, single-acting jacks or double-acting jacks can be used.
- The system is easy to use, hydraulic piping and hydraulic jacks and hydraulic pumps are connected by quick-plug fittings.
- Equipped with high-precision displacement sensors and pressure sensors, real-time monitoring and feedback of the system conditions.
Operation steps
1、To ensure the correct use of hydraulic jacks, the correct use of jacks can refer to the use of jacks Note, the correct installation of displacement sensors
2、Connect the hydraulic pipeline and sensor line, connect the power cord
3、After installing the pipeline, check whether the pipeline and sensor line are correct in manual mode after switching on the machine.
4、Before the synchronous jacking operation, first turn the mode into manual rising mode, and then execute the fit button, the jack will start jacking, when the actual pressure reaches the fit pressure value, the jack will stop jacking automatically. The setting value of fit pressure is: the best setting value is about 30% of the actual load.
5、After the end of fitting, set the target shift amount first, press the rising button then the jack will rise automatically, and stop the action automatically when it rises to the set target value.
SOLY machinery for you to provide all kinds of hydraulic products customised services, if you need to contact SOLY engineers!
SOLY EPS Multi-Point Intelligent Synchronous Control Jacking System: Precision and Efficiency in Heavy Lifting
The SOLY EPS Multi-Point Intelligent Synchronous Control Jacking System is a state-of-the-art solution designed to meet the complex demands of synchronized lifting operations in various industrial applications. By integrating advanced control technologies with robust hydraulic components, this system ensures precise, safe, and efficient lifting of heavy structures and equipment.
Operation and Usage
Operating the SOLY EPS system involves several key steps to ensure safety and efficiency:
- System Setup: Position the hydraulic jacks at designated lifting points and connect them to the central control unit. Ensure all connections are secure and that the system is properly calibrated for the specific lifting task.
- Parameter Input: Using the touch screen interface, input the desired lifting parameters, including target height, speed, and synchronization settings. The system allows for customization to meet the unique requirements of each project.
- Initiate Lifting: Begin the lifting operation by activating the system. The intelligent control unit will manage the synchronization of all jacking points, providing real-time feedback on the operation’s progress.
- Monitoring: Continuously monitor the system’s performance through the interface, paying attention to any alerts or deviations from the set parameters. The system’s fault alarm protection will notify operators of any issues that require attention.
- Completion and Reset: Once the lifting operation is complete, safely lower the structure as needed and reset the system for future use. The error resolution and reset functions facilitate quick preparation for subsequent operations.
Maintenance and Care
Regular maintenance of the SOLY EPS system is essential to ensure its longevity and optimal performance:
- Routine Inspections: Conduct regular inspections of all components, including hydraulic jacks, control units, and connections, to identify any signs of wear or damage.
- Hydraulic Fluid Maintenance: Check hydraulic fluid levels and quality periodically, replacing or replenishing as necessary to maintain system efficiency.
- Software Updates: Keep the system’s software up to date to benefit from the latest features and improvements.
- Training: Ensure that all operators are adequately trained in the system’s use and safety protocols to prevent misuse and accidents.
Packaging and Delivery
Each SOLY EPS Multi-Point Intelligent Synchronous Control Jacking System is delivered with the following considerations:
- Secure Packaging: Components are carefully packaged to prevent damage during transit, with protective materials used to safeguard sensitive parts.
- Comprehensive Documentation: The system includes detailed manuals covering installation, operation, maintenance, and safety guidelines to assist users in effectively utilizing the equipment.
- Technical Support: SOLY provides ongoing technical support to address any questions or issues that may arise during the system’s operation.
